Ceiling, Floor and Fireplace

 During the week my order from Amazon arrived. I got Brass Black and Aluminum Black.  I wanted the hinges to be a little darker because they looked suspicously shiny and anything near a Blacksmith's shop wouldn't be terribly clean. 

I made three more hinges and darkened them, I also darkened the ones on the shutters.

For extra hold I used tiny screws for the door hinges.

I'm also lucky that I have a lot of tongue depressors because they're the ceiling and floors. 

I got the first floor ceiling glued on. 

Stained it and then added the beams. The boards are stained with Minwax Chestnut stain gel and the beams are Minwax Dark Walnut.

Making sure everything fit in properly was pretty important. And before I could do the floor for the upstairs I had to figure out how much space the fireplace hearth would take. 

So let's build a fireplace for the upstairs.

Obviously no stone added yet which would soften those edges and make it look a lot less modern. But it gives me the hearth size so I could start the floor for the second level.

More tongue depressors with nail holes. I stained them with Minwax Dark Walnut. It's drying a bit still so I'll sand it down and put another layer, maybe chestnut over the dark walnut. 

The pieces of wood lying on top of the floor are exterior beams to hold up the second floor. They'll go around the edges to support the walls. Purely decorative but they'll look like they're functional.

I took a picture of the inside with the ceiling, it looks pretty good I think.

I'm going over different ways to trim out the roof edges and I've got the chimney tops cut. they obviously need stonework too. I'll probably do all the stone at once. 

So far so good. I need to figure out window placement for the second floor but that shouldn't be too hard. I think. 

How are all of you doing?

Anvils

Tools

Whetstone

Finished goods

Forge Roof/ceiling

Forge Bargeboards

Second floor/ceiling beams

Second floor/ceiling

Second floor walls

Second floor fireplace

Second floor railing (so no one falls down the stairs)

Bed

Candlestick

Dormer

Windows

Chimney

Roof

Bargeboards

Tree

Landscaping?

Adding Character & Experimenting With Hinges

 Sooo...you remember how I hinted at this build having something in common with the WQRC?  Besides the time period of the build and the door?

I really loved the chimney pots on the WQRC and I wanted to do something similar on this build.

I cleaned up the seams and primed five of the plastic dragons with gesso.  It worked really well. The dry time kills me sometimes though because I need to do a couple of layers to prevent any color from the plastic showing through.

But gesso, a layer of black paint and then doing my 'stone' effect with the same shades of grey I used on the stone of the walls and floor of the forge and living quarters.

They don't look terribly friendly do they? But they are working dragons so some solemnity is normal for them.  Some individual shots.

Then it was a matter of attaching them to the forge. Glue and clamps with a strategically placed pin or two for insurance.

In the above picture you can see my bellows as well. Always tricky to figure out the order of assembly with out of the normal builds. 

I let the glue dry overnight and then fed the wires for the forge through the wall and glued everything into place.

As you can imagine there was a lot of wait time involved with the dragons and forge.  So while I was waiting for gesso, paint (and more paint) and glue to dry, I worked on hinges for the shutters.

I started out with an empty tin can and found that it was wonderful for getting interesting shapes. Very easy to cut. 

Too easy. Once I bent the hinges to fit the shutters they tended to break completely at the bending point. So... back to the drawing board.

Part of the reason I need to make the hinges myself is that 'crank' hinges are hard to find and expensive.  And I need them because the shutters are set on the outside of the window frame. So the hinge has to bend around the edge of the shutter and then sit flat on the surface and flat to the wall.  Minimum World has some but as I said, expensive considering I need at least eight hinges.

I thought about paper and bead hinges, because I could bend and shape them easily enough with glue but I worried about how sturdy they'd be.  They need to actually work or there's really no point.

So into my stash of odds and ends to see what I had that would fit the bill. A lot of the dry time was spent looking through boxes.

And then I found them.

I'd almost forgotten I had these.  But they were definitely strong enough and would bend (with some help from my jewelry pliers. 

So far so good. Even if they are brass they still have the look I want. So I glued them onto the shutters.

And even with strongest glue I had, they then fell off. So... I got a nail and hammer (and smashed them to bits; no, not really). I used the point of the nail like a punch to get some holes through the brass for nails (ie cut down straight pins). I'm hoping this will hold better. If they don't, then I'm punching bigger holes and using some of the tiny screws I have. 

The pin for the hinge is a toothpick cut to length. I'm going to see how the nails and glue hold up to movement before I attach the second set of shutters.

But I like how they look on the house.

And now we have the list of things to do:

Anvils

Tools

Whetstone

Finished goods

Forge Roof/ceiling

Bargeboards

Second floor/ceiling beams

Second floor/ceiling

Second floor walls

Second floor fireplace

Bed

Candlestick

Dormer

Windows

Chimney

Roof

Bargeboards

Tree

Landscaping?

Undoubtedly I'll add more to it and revise it a few times but it's a beginning.

The Forge and Furniture

This week I didn't work so much on the structure as things to go inside it. A couple of pieces of furniture and making the forge look more realistic and used.

First I made up some more ashes and added them to the empty working portion of the forge. Mostly on the sides to serve as a base for the coals. I took a picture but it's so blurry it's next to useless so, no visual aide on that. Sorry.

For the forge, I needed coals and fire.  Since actual fire would be counterproductive I made up more of my spackle, glue and paint mix and colored it red and orange. 

I let it set for a bit then added a bit more glue and sanded red and orange chalks over it for some texture.

I also had some 'coals' left over from a previous project and I added some red paint to some for a more three dimensional look.

Once it dried a bit more I added it to the forge. Put the 'red' coals on top and threaded one of my red bulbs through to give the forge a hot spot.

More glue and some more coals on top of the 'ashes' for dimension.  Then red gallery glass to give the coal a fire look.  And on top of the gallery glass I sanded grey, red and black chalk for ashes again. 

It gives the forge the look of hot coals cooling slightly (I think). 

I also added the reflective 'fire' film to the back of the forge where the coals are super heated before being raked into the working portion of the forge. Once all the glue is dried I'll add the flickering flame bulbs. I had to order some because the ones I had got a wire loosened somewhere, so one is not working and the others won't flicker.

I think once inside the work area with some shadows it'll look more like hot coals.

As you might imagine there was a lot of waiting involved in that process so I worked on some furniture during the waiting portions.

First I cut a portion of my cabinet off the top and removed the decorative scallop so it would, a) look a little more rustic and b) fit under the stairs without going over the window.

Then I painted it black and added a dark brown wash over it. It's very dark now but it contrasts with both the stairs and the floor. Flat brass knobs for the drawers pop against the dark color.  And anything brighter that I add to the shelves will show up nicely.

Depending on the light it looks much darker, as you can see, so once the ceiling is on, I may add another layer of lighter brown.

I also made a few bags of coal. They need a bit more dirtying up and some fixative to keep the chalk from smearing but so far so good.

Behind them you can see my in progress bellows. I need to build it a frame and handle, so the blacksmith can pump the bellows while working. That way he doesn't require an apprentice to keep the fire super heated while he works.

And since every table I found was either too big for the space or too finished looking, I built one.

I did the opposite with the paint on this, brown with a few streaks of black for depth. And I'll likely sand it some and then add either stain or more paint before I put a flat poly finish. 

It's not huge, so it could easily be moved closer to the stairs if need be, but it allows for a chair or stool and a place to put goods for sale, or food.

I'm working on an idea for the shutter hinges. I also need to make my windows for the upstairs. 

I might try making a pot of pease porridge, depending on what I can find in my stash. We'll see how it goes. 

I hope you're all doing well!  I'm having issues commenting on blogs still. It seems like sometimes I can and other times, no go. I am reading and very excited for the progress I see. I'm apparently just stricken with laryngitis on the internet.

And I have an idea to give the forge a little more character...I still have my gesso and I'm getting better at making plastic look like stone. Any guesses? Hint...if the door indicates a relationship to Cecelia Alyce...what else might the buildings have in common?

Lower Level Interior Work

 I'm trying to get back in the habit of blogging because it's good for me to have something of a routine. If you follow my Instagram I apologize because the pictures will be reruns. 

But the blog is better for explaining how I did things.

Like adding 'plaster' to the interior walls.

It's not easy to see the texture of the 'plaster' walls but I used the same method of mixing pumice gel into my Ceramcoat Antique White paint and using a rougher brush to dab it on. I've found holding the brush straight up and down and repeatedly 'jabbing' the bristles into the paint gives me a nice texture.  

I also mixed in Americana's Buttermilk paint with the Antique White because I wanted a touch more yellow in the mix. It's not super obvious in the pictures but I like it and I don't have to worry about running out of paint.

I added the floor boards, with little nail holes drilled into each end. The floor is tongue depressors with the curved ends cut off. I bought cheap ones that are occasionally warped which lends an extra element of realism. (Which sometimes I could do without but every little bit helps.)

You can see how I left an area for the hearth. I'm going out of order because I built my fireplace before I laid my floorboards.

Balsa wood and chipboard, under 'stone', painted various colors.

And then with grout added and the back of the oven glued into place.

It looks sufficiently primitive I think.

If you'll recall I had some stairs made up and wanted to test the placement with the chimney. 

It's not terrible but its not great either. So I put them aside for a bit to rethink them and do some drawing on my graph paper to figure out the second floor layout.

I worked on my interior support beams, sanding the wood so it looked more like rough hewn walnut and stained them with my Minwax Dark Walnut. I love this color. It just instantly transports me to Tudor England.

As you can see, I also stained the floorboards. I used Minwax's Chestnut gel stain. I like the color and I think its just dark enough to be realistic without being so dark everything gets lost against it.

As you can see, the 'nail holes' show up nicely with the stain.

I was thinking about adding shutters to the exterior. Most shops would have shutters hinged to the bottom and top of the windows, to open like an awning and counter. People would stop and buy what they needed without even going inside because a lot of the time the 'shop' was also part of the living quarters. 

I forgot I'd intended to do that when I glued my back and right walls to the floor. It's still doable, just a little tricky. I need to find the right widths of wood too. We'll see how it goes.

Remember how I was thinking about changing the stairs. I decided that yes, I wanted to and spent wayyyyy too much time with graph paper and figuring out angles and it just reminded me of how I dislike geometry.

I also reversed the risers so they're higher and the stairs are steeper. It seems more realistic since it wasn't like they had building code inspectors checking up on them.

But the result is more space on the lower level, and a better layout for the upstairs. No more stepping off the staircase and turning right into the chimney.

It gives me space on the second floor for a 'cupboard' bed against the back wall, close to the fireplace, a railing (so no one falls to their death while half asleep) and maybe a chair or something. It's not a huge space.

The walls will extend out maybe an inch or so on the side and one and a half inches on the front, so as you walk up the stairs there'll be a little shelf for storage. And I'll play around with my cabinet I used for space testing so it fits under the stairs next to the side window. 

I've started work on a bellows for the forge, (and forgot to take pictures of my progress) and I've experimented with making ashes.  

I used spackle, black paint to loosen it up and then added Elmer's glue to keep it from crumbling once it dried. I smushed it into a vague pile shape and while it was still wet used sandpaper on black and grey chalks, then added some logs. 

If I like how it looks when its completely dry I'll do something similar for the arch under the forge. 

Looking at the picture you can see I mistakenly grabbed carpenters glue to hold the logs in place. That'll be covered when I add some more 'charcoal' dust to the tops of the logs and the flame effect LED lights.

As a bonus we have Miho sitting in one of my storage drawers, keeping an eye on me while I work.

I need to start making lists of things for this build or I'll forget what I'm doing. Ah the delights of a lousy short term memory.

I hope you're all doing well!

Stone, Timbers, Glass and Stairs

 I spent a little time working on the style of build, because I wanted this to be more of a 'town' home and forge rather than one out in the country.

Most of the Tudor style buildings for which I've found pictures have wooden framing and stone or brick between the wooden timbers so I decided I wanted to do that as my style for the first level. It also fits in with the forge.

The framing is also how most of the windows and door openings are supported so I wanted to be sure to keep that element of realism.

I drew it out and then began to glue on my stone.

You can see the lines on my walls. I'm using wood with a layer of chipboard over it to give the walls a more authentic thickness.  The kit walls have mostly been used in the shop.

You can see my windows for the first floor as well. I also wanted a slightly different style of windows. 

While I added the stone to the walls and waited for the glue to dry I glued the three walls of the shop together. That's why the painter's tape in the first picture. I won't glue the furnace/forge into place until I've got my coal, embers and a few other things in place. 

The 'stone' is more of the molded cardboard and rather than the 'mortar' I used on the WQRC I got drywall spackle and added black paint to give it a deep grey color and make it a bit looser. It makes smoothing it between the stone a bit easier and as an added bonus I'm not wearing the skin off my fingers.

It does dry out your skin beyond belief so I highly reccomend moisturizing afterwards.

I won't add the windows to the walls until after I've finished the interior side. I really want to avoid getting 'plaster' all over the wood. I had to reapply some stain to the exterior timbers since some of the 'mortar' dulled the wood despite my painters tape.

And then of course, more waiting, for the glue and motar to dry. 

While I waited for that I worked on my staircase. Staining all the wood before gluing is always interesting if I'm trying to assemble on the same day. But I gathered up my patience and waited for everything to be completely dry before I glued.

Since a blacksmith really wouldn't have the werewithal to build a tower I didn't think a circular staircase appropriate for the build.  Instead I went with a quarter turn staircase.

I'm planning to have some wooden support posts to hold the stairs up, and cut a couple of them so I could see how the first set would look. 

I can't show you the second half of the stairs in place because they'll just fall down.  But you can see my outline of where they'll be on the back wall.

My next big 'project' for the first floor is the fireplace. I need something a little smaller than the WQRC but in a similar style.

I need to make sure there's room on the second floor with a small fireplace there for warmth but also due to how the stairs are positioned. No point in going up the stairs in order to crash into the chimney/fireplace.

I'm going to need to draw that out on graph paper I think.

How are all of you doing?